The inconvenient truth may be that Earth is getting warmer. But the reality is that it still gets cold in many places in North America during the winter.
“With the intense storms and record cold temperatures we had all across North America earlier last year, and with diesel fuel prices still high even after the recent drop in oil prices, this year’s winter season could leave many operators out in the cold,” said Brian Curliss, product manager for Teleflex Power Systems.
It doesn’t have to be that way this winter and for winter seasons to come, Curliss added. Properly chosen auxiliary heaters can provide truck operators considerable savings in fuel costs and engine maintenance costs, while offering comfortable work environments whenever the mercury falls.
“A recent survey of fleet operators conducted by the American Transportation Research Institute shows that direct-fired heaters are reported to be the least expensive on-board technology to purchase and maintain,” Curliss said. That same survey also shows that of the average 28 hours per week the respondents’ trucks idle, 32 percent is spent to keep the sleeper warm. And the need for heating comfort for drivers doesn’t begin and end with winter, he added.
“Global warming notwithstanding, it can still get pretty cold in the evening as late as May or as early as September in many places in the United States and Canada, particularly in the high elevations, along the coasts, in the deserts or on the plains,” he said. “That’s why properly chosen auxiliary heaters like the Teleflex Proheat Air can put a serious dent in the amount of money you shell out on fuel, particularly when fuel prices increase.”
But the amount of savings owner-operators can realize really depends on how well the auxiliary heater is spec’d, Curliss said That’s why before choosing one, owner-operators should consider, among other things, how much capacity they need based on climate, the size of their cab or sleeper, and the amount of insulation in their cab or sleeper, and whether automatic or manual starters will work best.
Here are 10 tips Curliss suggests when considering auxiliary heaters:
Tip No. 1: Choose the right tool for the job. With any job, choosing the right tool can make all the difference. Heaters are no different, Curliss said. Fuel-fired auxiliary heaters come in two types: coolant and air.
A diesel-fired coolant heater circulates truck engine coolant through a heat exchanger. Coolant heaters reduce wear and tear on your truck engines and can help you avoid a call to the tow service to help you warm up a frozen engine block, Curliss said. Generally, coolant heaters come in two different capacities, light-duty and heavy-duty. Light-duty coolant heaters can preheat your engine blocks or provide supplemental heat, but typically can’t provide enough heating capacity to heat your cab or sleeper by itself.
Since a heavy-duty coolant heater, such as the Proheat X45, can do both, it’s a good choice when you run in extreme cold climates. Generally, a heavy-duty coolant heater burns about a quart and a half per hour, far less fuel than the average gallon per hour that a truck engine burns when idling.
Diesel-fired air heaters draw air over a heat exchanger. They can preheat your cab or sleeper or provide supplemental heating. But they can’t heat the engine block. Depending on their capacity, air heaters burn anywhere from a ½ cup to a full cup of fuel per hour. Air heaters, like the Proheat Air, are excellent choices if you run trucks in cold weather, but not in extreme sub-zero temperatures, Curliss said. Air heaters balance your heating capacity needs with low fuel consumption.
Tip No. 2: The heat is on. Once you’ve determined the type of heater you need, consider the heater’s capacity, Curliss said. This is particularly important if you need a heater installed in your sleeper to get some sleep or in the cab to create a comfortable work environment.
As a rule of thumb, Curliss said maintaining a comfortable inside temperature when the outside temperature is 32 degrees Fahrenheit requires 20 British thermal units, or BTUs, for every cubic foot of space. That means an 80-inch double bunk sleeper with a volume of 320 cubic feet requires a heater with 6,400 BTUs, he added. A 6,000- to 7,000-BTU air heater should adequately heat most sleepers. However, your truck has an especially large sleeper or you run in extreme cold climates, you should consider heaters with much higher BTUs.
Tip No. 3: Don’t go out in that cold without buttoning it up. Like installing insulation in the roof and walls to winterize your home, installing thermal curtains and extra insulation in the cab and sleeper keeps the heat in and the cold out. It also reduces the amount of time it takes for your heater to warm things up.
Tip No. 4: Time keeps on tickin’. The heater’s capacity and the outside temperature determine how long it will take your heater to warm things up, Curliss said. If you need a heater that can heat things up quickly, you should consider a unit with a high BTU rating. But keep in mind the higher the rating, the more fuel the heater will burn.
Tip No. 5: Know where your heater will be mounted. Since heavy-duty coolant heaters require open frame rail space, they can’t be mounted under the hood. Light-duty coolant heaters can. Air heaters and their ductwork are mounted inside your cab or sleeper to heat and circulate air for comfort. Optional mounting hardware makes it easier to attach the heater to the floor of some truck cabs.
Tip No. 6: Keep it under control. Generally, heaters have three types of controls: manual, automatic (a timer), or full-temperature. With a manual controller, you must start and stop the heater and regulate its power. With a timer, you can set the heater to start and stop automatically. This allows you to warm up the truck, defrost the windows, or warm up the engine before you even open the door or turn the key at the start of your shift.
Full-temperature control is exclusive to air heaters and gives you the greatest degree of control over your cab or sleeper environment. You can control the heater manually or set it to operate automatically. Full-temperature control also allows you to control the heater’s fan speed and regulate the temperature more accurately.
Tip No. 7: Establish how much use you’ll get from the heaters. Before you choose a heater, determine how often and how long you idle your truck engine to heat your cab or sleeper. And for those of you who drive wearing three layers of clothing, and the truck heater on full blast, but still suffer from near frostbite, an auxiliary heater could make things a lot easier even if you don’t spend the night in your truck.
Tip No. 8: Calculate your return on investment.Capacity, length of time in use, and cost of fuel determines how much money you can save on fuel costs with an auxiliary heater. For example, the Proheat Air A2, with a capacity of 6,800 BTUs, more than adequately heats most truck sleepers. It burns about a ½ cup of fuel per hour, a 97 percent savings over the average gallon of fuel an idling truck engine burns. If you use the heater eight hours each day for five months each year, and your fuel costs are $3.80 per gallon, you’ll save about $2,800 annually.
Tip No. 9: Consider installation and maintenance. It takes an authorized technician about four hours to install air heaters and about six hours to install coolant heaters. Since air and coolant heaters are connected to the truck’s fuel tank and batteries, and in the case of coolant heaters, to the coolant systems, Curliss recommends that only authorized technicians install them in order to avoid warranty issues. Most heaters, such as the Proheat Air and Proheat X45, require a simple annual system inspection to check connections and to ensure the units and their components are clean and free of build-ups. Proheat Air offers an optional Windows-based diagnostic software kit to help you maintain performance, Curliss added. You can monitor the heater via an interface cable, which connects to any USB port.
Tip No. 10: Know the pertinent local, state, provincial and federal regulations. Anti-idling regulations vary in the United States and Canada. In many places, idling truck engines can carry huge fines and penalties. The American Transportation Research Institute publishes a list of idling regulations in the United States on its Web site: www.atri-online.org. For more information about idling restrictions in Canada, visit the Natural Resources Canada FleetSmart Web site: http://oee.nrcan.gc.ca/transportation/fleetsmart.cfm?text=N&printview=N
About Teleflex Power Systems
Teleflex Power Systems (www.teleflexpower.com) is a global leader in auxiliary power systems, alternative fuel components and systems for engines, and advanced auxiliary heaters — including the Proheat Air, which was recently introduced to the trucking industry in North America. Its customers include aftermarket vehicle dealers and service organizations, as well as manufacturers of transport trucks, locomotives, buses, automobiles, forklifts, off-highway, and military vehicles. Teleflex Power Systems is backed by the resources of its parent company, Teleflex Inc. (NYSE: TFX), a global diversified industrial leader with annual revenues of more than $2.5 billion.
Teleflex Inc. designs, manufactures, and distributes quality-engineered products and services for the commercial, medical, and aerospace markets worldwide. Teleflex Inc. employs more than 19,000 people worldwide.
Protecting Cold-Sensitive Cargo from the Big Chill
Auxiliary heaters are not just for heating truck and equipment cabs and truck sleepers. Operators can also use auxiliary heaters to protect temperature-sensitive cargo from cold damage.
While heating a 48-foot dry van trailer with 3,500 cubic feet of space may seem rather daunting, Brian Curliss, product manager for Teleflex Power Systems, said a heavy-duty coolant heater with 30,000 BTUs or more of heating capacity, such as the Proheat X45, should work fine provided the trailer is well-insulated.
“With the right capacity, an auxiliary heater should keep the temperature in the dry van above freezing, which should adequately protect most cargo,” he said. |